End-of-line solutions

Solution blueprints for real-world end-of-line challenges.

Instead of isolated machines, Warelift delivers solution templates that combine Box Sealing, Conveyors, Collaborative Palletizing, Strapping and Wrapping into one controlled system.

Solution templates

Three starting points for different end-of-line profiles.

We adapt each template around your building, SKUs, labour model and budget.

High-volume outbound

For regional DCs and central fulfilment centres shipping thousands of cartons per shift.

  • • Multi-lane Box Sealing and print/apply.
  • • MDR Conveyors with accumulation.
  • • Cobot or conventional palletizing, Strapping & Wrapping.
Typical: 40+ ctn/min, multiple dock doors, multi-shift operations.

E-commerce & 3PL

For operations with high SKU variation, frequent launches and many small orders.

  • • Random-size Box Sealing with inline scanning.
  • • Flexible Conveyor routing for different processes.
  • • Cobot palletizing cells for dynamic patterns.
Typical: mixed carton sizes, seasonal peaks and variable labour.

Manufacturing end-of-line

For plants feeding finished goods into warehousing or direct-to-customer flows.

  • • Box Sealing integrated with QA and labelling.
  • • Conveyor links to palletizing and finishing.
  • • Strapping & Wrapping for plant-to-DC transport.
Typical: integration with existing PLC standards and plant safety rules.

Industries

Designed for high-throughput, safety-critical environments.

While every site is unique, we see common challenges across industries that our solutions are built to address.

3PL & logistics

Multi-client operations, strict SLAs, and constant profile changes.

E-commerce & retail

High SKU counts, small orders and extreme peaks across the year.

Manufacturing

Integration with upstream equipment, QA and plant safety standards.

Food & beverage

Hygienic designs, temperature control and traceability requirements.

What a project looks like.

  1. 1. Intro call & data exchange
    We align on your challenges, timeline and budget, then gather data: SKU mix, carton sizes, shift pattern, layout.
  2. 2. Concept & budget range
    Our engineers produce line sketches, performance assumptions and a budget range with clear inclusions.
  3. 3. Detailed design & approvals
    We refine layouts, controls and safety design, agree FAT/SAT criteria and lock the scope.
  4. 4. Build, FAT, install, training
    The line is built, tested and installed with minimal disruption, followed by training for your teams.

What you get at each stage

  • • Concept layouts and module list.
  • • Throughput and labour assumptions you can challenge.
  • • Clear mechanical, controls and safety scope.
  • • Install window and commissioning plan.

How we reduce project risk

  • • Standardised modules and PLC templates.
  • • FAT/SAT based on agreed scenarios and failure modes.
  • • Remote support and local partners for fast response.
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